Canned baked beans production business requires good startup capital. The business is moderately challenging requires quality raw materials and equipment. Unlike traditional homemade parboiled baked beans, canned beans are steamed not cooked. Although traditional beans is cooking baked beans is produced through steaming process and ingredients is added to the mix.
Things to Consider
Startup consideration are purchase of automated machinery, labor, and company registration, insurance. Others are purchase of raw materials, funding, and operational license.
- Startup consideration
- Purchase of automated machinery
- Company registration
- Purchase of raw materials
- Operational license
Factor location and labor
Best location for the factory is close to primary raw material (beans). This will reduce transportation costs from the farm to the factory. Make sure the location has adequate utilities like water, electricity, good road network. Hire experienced machine operators, receptionist, driver, factory manager, janitors.
Funding and registration
Form a partnership or find a venture capitalist to fund the enterprise. Other funding sources are bank loans, personal savings or borrow from relations. Incorporate a LLC, secure operational license.
Ingredients in canned baked beans production
A popular type of beans used in commercial canned beans is haricot beans. A good comfort food the serving temperature is either hot or cold. Ingredients depends on the manufacturer or country of origin.
In the United States of America ingredients added are tomato sauce, salted pork, ham, bacon, onion. Others are mustard, maple syrup, brown sugar, and molasses. Modified corn flours is sometimes added as a thickener.
Canned baked beans Ingredients
- Onion powder
- Yeas extract
- Modified corn flour
|Water, sugar 5%, salt, onion powder, spices, vinegar||rest|
Naive to America it was adopted by English colonists in 17th century. Baked beans is eaten straight from the can or added to scrambled eggs. It is used in salads or culinary dishes. Consumption of baked beans was found to lower cholesterol levels a good source of vegetable protein. Nutritional value include vegetable protein, low fat and fiber.
Branding and licensing
Branding is important in food processing or canning business. Register a brand name, add label with information on ingredients, batch number, best before, expiring date including Food and Drug Administration registered number. There are health/safety checks, insurance, company registration and tax matters. Register a business name including Limited Liability Company.
How commercial canned baked beans are made
Commercially canned baked beans are made from haricot beans. The process starts with haricot beans loaded into a blancher goes through conveyor then rehydrated with water.
They are then introduced to 85 degree chamber then soaking for 10 minutes. The steam blancher softens the dry beans then rehydration in warm water to remove excess skin.
Discolored beans are removed through a laser air jet system before addition of ingredients. Ingredients added are tomato puree, starch to thicken, vinegar spices.
The mixture is blended for 15 minutes before steaming and canning. Primary equipment is the canned food packing fully automatic baked beans tomato paste canning machine.
To compete favorably develop a good marketing strategy. Advertise on television, radio and print media. Print flyers, billboards, posters, banners, signboards. Use online resources like Facebook, blogging, twitter, ecommerce store.